Meaning
A thermodynamic process describes the slow, non-reversible change in the physical properties of an amorphous or semi-crystalline polymer as it moves toward a state of equilibrium below its glass transition temperature. This behavior, termed polymer physical aging, governs the long-term dimensional stability and mechanical response of molded plastic components. The process applies only to plastics kept below their glass transition temperature and stops if the material is reheated above that temperature.
Aging Mechanism
Over time, the polymer chains slowly reorganize into a more densely packed structure, reducing the free volume within the material. This compaction increases the stiffness and tensile strength of the polymer while reducing its impact resistance and ductility. The material becomes more brittle as it ages.
Failure Risk
Structural components that were tough when manufactured can become prone to brittle fractures after years of storage. If an industrial housing is subjected to an impact after aging, it may shatter.
Testing Strategy
Materials laboratories perform accelerated thermal aging tests to predict the long-term mechanical behavior of the plastic. This testing allows engineers to specify the correct safety factors for parts that must operate for decades. Measuring the change in enthalpy relaxation using differential scanning calorimetry verifies the progress of the aging process.