Meaning
Industrial standards specify the achievable dimensional tolerances for molded plastic parts based on the material type, part geometry, and manufacturing process. ISO 20457 molding tolerances provide a standardized framework for designers and molders to agree on realistic dimension limits for injection-molded components. This standard helps to avoid specifying tolerances that are unnecessarily tight or impossible to manufacture.
Dimension Limit
Component designs must account for the natural shrinkage that occurs as molten plastic cools in the mold. Applying ISO 20457 molding tolerances allows designers to calculate the expected variation in the part’s final dimensions. These calculations help to ensure that the molded parts will fit together correctly in the final assembly.
Material Behavior
Polymer types exhibit different levels of shrinkage depending on their molecular structure and filler content. Semicrystalline plastics like polyamide shrink more than amorphous plastics like polycarbonate, making tight tolerances harder to achieve. The standard provides specific tolerance classes for different material groups to account for these variations.
Mold Design
Toolmakers use these standardized limits to design the injection mold cavity with the appropriate shrinkage allowance. If the mold is not designed correctly, the resulting parts will fall outside the allowed dimension limits. Using the standard’s guidelines ensures that the tool is built correctly on the first attempt, reducing the need for costly modifications.