Meaning
Performance standards quantify the risk reduction provided by a specific safety instrumented function. A safety integrity level represents a discrete tier of reliability, ranging from one to four, as defined by international engineering standards. It dictates the design and maintenance requirements for the sensors and valves that protect a plant.
The boundary of the term is the probability of failure on demand.
Reliability Requirement
Higher numbers indicate a greater degree of protection and a lower chance that the system will fail when needed. Achieving a specific safety integrity level requires redundant components and frequent proof testing. This ensures that the safety function stays active during the entire production run.
Design Implementation
Engineering teams select hardware based on certified failure data to meet the target for a specific loop. The safety integrity level influences the choice of architecture, such as a two out of three voting system for pressure sensors. By analyzing the logic solver and the final elements, the designer proves that the whole chain meets the necessary capability.
A mismatch between the required level and the installed hardware creates an unacceptable risk of a major accident. Cost considerations often balance the expense of high grade components against the frequency of the hazardous event.
Operational Audit
Maintenance records verify that the system is kept in its designed state. If a safety integrity level cannot be maintained, the process must be shut down or alternative measures put in place. External inspectors check these records during annual reviews.